Important Concerns Regarding the Cooling Tower!

In many sectors, cooling towers are utilized to extract the heat from an industrial process to maintain the temperature in control for the entire building. So fundamentally, a cooling tower is a powerful heat removal mechanism that provides temperature regulation for a range of industrial processes. This heat exchanger uses water to transport processed waste heat into the atmosphere for cooling huge buildings.

However, cooling towers are critical to many applications, and some common issues can occur in cooling towers regularly that hinder their operations. No one can stay productive in a building with bad air conditioning; that’s why it is important to understand the cooling tower problem to save you from expensive replacements.

Hiring cooling tower leak repair contractors in NJ can help you with a proper inspection to save time and resources down the line. They can keep your cooling system at optimum performance and increase your cooling tower water treatment for more efficiency.

You can achieve proper running operations with consistent maintenance, fewer energy costs, and high cooling efficiency. However, if you neglect regular maintenance and repair, cooling towers will become less effective at heat exchange, reducing efficiency.

This article addresses some of the significant problems with cooling towers that require specialized contractors to resolve for better functionality.

1. Corrosion-

If your industry operates a water-handling system, then your cooling tower is bound to have corrosion. Over time, water comes into contact with metal and causes corrosion. The reaction of air, sodium, and other chemical components found in the water supply is another reason for corrosion. Additionally, circulating cooling water systems also result in rapidly growing corrosion.

The real concern arises when the water’s pH levels become more unstable, and corrosion combines with unrelenting industrial chemicals. This chemical reaction destroys the metal within the cooling tower. It may threaten the safety of your employees and the efficiency of the entire cooling process, which can lead to excessive energy costs.

If you do not take preventative measures to reduce the corrosion, then it can cause damage to the equipment within the tower. Delayed maintenance can cause system failure and costly repairs. To prevent further corrosion and metal loss, you must perform a timely repair service for routine maintenance, as well as a thorough inspection of the framework.

2. Biofilm and fouling-

Bacteria and viruses can contaminate the water supply, which can cause fouling. Over time, microbiological elements like fungi and algae can generate biofilm on the surface of cooling towers that affects heat transformation.

These biofilms impaired the cooling tower’s heat transfer and hampered the cooling efficiency. Excessive development of biofilms can also block the flow of water and air. This may weigh down the cooling tower components and break them to a certain level.

3. Scaling-

Scaling occurs within your cooling tower when minerals or chemicals break down during the heat exchange process and become more significant than their solubility in the water. It can create layers of insoluble materials on the cooling towers' heat exchange surfaces, and these minerals are calcium phosphate, calcium sulfate, or silica when found at high concentrations.

Similarly, scaling works like biological buildup and impacts the heat transfer surfaces in cooling towers and prevents effective heat transfer. It will increase energy consumption which leads to more operating costs.

Therefore, you must timely remove the scaling; otherwise, it can damage the piping and interior of your cooling system. You can prevent scaling by using conductive tube coatings that reduce the mineral buildup. So, you must keep the equipment clean to avoid the accumulation of calcium.

4. Leaks-

If you have fiberglass cooling towers that can easily develop leaks if not maintained properly. Additionally, poor connection between the pipes and the cooling tower can cause leaks that heavily affect the cooling efficiency of the entire system. Unattended corrosion or biofilms can lead to dangerous and costly leaks.

Leaks in the cooling system not only create cost and efficiency issues but will also harm the environment. You must hire cooling tower leak repair contractors to have your equipment professionally inspected and repaired in a timely fashion.

Wrapping up!

Cooling towers are one of the most important pieces of equipment in industries to reduce heat and create an ideal working environment. However, due to harsh weather conditions, you may notice many issues in your cooling tower that force you to shut down the cooling towers.

Even a single leak can create a huge problem that costs you the destruction of equipment and loss of product quality and can paralyze your business.

Therefore, if you find any sign of corrosion or leak, hire the cooling tower leak repair contractors in NJ immediately to prevent further damage or excessive downtime.

If you are searching for a dependable company, NJ Reliable Coating LLC is the ideal choice for you. We specialize in abrasive blasting, surface preparation, coatings, and more. Our experienced team obtained vast technical knowledge to help industrial facility owners to protect their infrastructure.

Simply call us at 908-315-4723 and get in touch with our expert team to schedule an inspection for your business today!