Serve logo

How Condition Monitoring Is Transforming

Supervising a machine’s fine working is somewhat a complicated job. If you have the proper condition monitoring tools, you can monitor the health, safety, reliability, and energy consumption of your machines with much ease.

By Ryan YashPublished about a year ago 3 min read
Like

Modern inventions are highly helpful in all sectors, such as measuring surveys and various types of analysis. With enhanced, portable tools, personnel who execute these critical duties and the equipment they monitor may attain new levels of performance. Condition monitoring is a technique for identifying equipment traits indicative of its health and the potential for degeneration. For example, heat build-up inside a machine with vibration and power consumption is one such sign. But the field of condition monitoring is evolving rapidly nowadays; with more inventions of inspection technologies and tools, more precise observation and solutions can be applied to equipment and increase the lifetime of their working apparatus. Are you looking for the best laser shaft alignment service in UAE? Contact Technomax for Laser Shaft Alignment.

Intuitive Survey and Inspections

Thermal Imager

Teledyne FLIR's new handheld FLIR MR265 Moisture Meter and Thermal Imager with MSX (Multi-Spectral Dynamic Imaging Enhancement) is a thermal camera, visual camera, and laser pointer that can measure moisture with pins and without pins. With only one tool, it's possible to swiftly uncover and confirm concerns, including water leaks, air leaks, temperature anomalies, and electrical faults.

While a Thermal Imager with MSX can display temperature and detect potential moisture, it cannot validate the moisture levels. But with the help of MR265, which has integrated MSX thermal imaging, it can swiftly find moisture concerns and do moisture readings to authenticate the moisture level.

Easy-to-integrate condition monitoring sensors with convenient size are required for installation in manufacturing equipment. Integrators now have just that with the release of the FLIR AX8. The AX8 combines a thermal and a visual camera in a small, cost-effective design that measures only 54 x 25 x 95 mm, making it easy to install in tight spaces.

Ultrasound Solutions

Adding acoustic imaging to airborne ultrasound inspection aids in the visualization of condition monitoring results. SDT Ultrasound Solutions' SonaVu Ultrasonic Imager is a handheld, multi-frequency ultrasonic acoustic imaging camera that detects fugitive emission breaches, steam leaks, and partial discharge of other components. SonaVu combines two of our best senses, seeing and hearing, into a single device, allowing a user to see where leaks are coming from while also being able to hear the source. It makes it much easier and more efficient for any professional to perform leak detection, tightness testing, and electrical fault detection duties than traditional methods.

Ultrasonic translators are used to evaluate a wide range of equipment since they are lightweight and portable. Bearing inspection, testing gears/gearboxes, motors, pumps, valve testing, steam trap inspection, cavitation detection/trending, compressor valve analysis, leak detection in pressure and vacuum systems such as heat exchangers, boilers, condensers, tanks, chillers, hatches, pipes, hydraulic systems, specialty gas systems, compressed air audits, and underground leaks; and testing for arcing and corona in electrical apparatus are just a few examples.

Airborne ultrasound translators give data in three ways: qualitative way, with the capacity to "hear" ultrasounds through a noise-isolating headphone; quantitative way, with the use of intensity (dB) values on a meter or display panel; and analytical way, with the use of spectral analysis software to evaluate recorded sound samples.

Although evaluating the intensity and visualizing sonic patterns is crucial, being able to "hear" the ultrasounds produced by varied instruments is just as important. That is precisely why these instruments are so well-liked.

education
Like

About the Creator

Ryan Yash

Consultant at Webandcrafts

Reader insights

Be the first to share your insights about this piece.

How does it work?

Add your insights

Comments

There are no comments for this story

Be the first to respond and start the conversation.

Sign in to comment

    Find us on social media

    Miscellaneous links

    • Explore
    • Contact
    • Privacy Policy
    • Terms of Use
    • Support

    © 2024 Creatd, Inc. All Rights Reserved.