Quick Change Tooling - Ideal Technique To Boost Machine Shop Productivity

The quick-change tooling technique has been around for a long time. Many CNC machinists believe quick change tooling to be a cheat code to lessen the time required via the manufacturing of machined tools.

CNC machinists know the importance of productivity that is proportionally related to save time per shift. Some of the reasons that hamper the overall productivity of your machine shop:

● Time gets taken to set up the batches.

● Measure the machine components.

● Change the worn-out tools

● Switch out the parts.

All the machine shops that produce long runs of metals can save a lot of money by quick-change tooling. Modern tooling is becoming sharper and reducing the change time even further.

What is Quick Change Tooling?

A quick change tooling is a technique that helps the tool to be changed quickly enough during the initial part of the setup and tool change because of wear and tear. Quick change tooling doesn’t require any additional steps. It needs the operator to remove the tool and install the replacement quickly (within seconds). If the machinists go with a traditional method, it takes 5-10 minutes to hand in the same task. So, the machinists can use quick-change tooling can make the changeover to a new tool.

Benefits Of Quick Change Tooling

A quick change tooling system improves productivity and increases profitability for the machinists.

● Reduced setup

The setup is reduced by 1-2 hours by leaving the tools mounted in the turret and changing the preset adapters. You can finish the production in less time than in the setup time.

● Worn and broken tool replacement

1. The preset adapters get replaced in under 10-15 seconds instead of 5-10 minutes per tool.

2. For tool replacement, you don’t need to depend on the operator. It manages the costly downtime.

3. The tool presetting is done off the lathe quickly. It saves a lot of time when compared to the lathe pre-setter.

● Operator safety

1. Adapters get exchanged quickly. It is possible to change the adapters with one hand.

2. Quick change tooling also removes the operator risk when they reach out to large lathes to install the parts. Quick-change tooling helps to maintain balance and possible falls when the machinists deal with heavy tools.

3. There is a minimum risk of collect wrench slipping, and the chance of the operator getting injured is minimum.

● Cost-efficient

The machinists get maximum output from the tool holders with minimum investment. The machinists can clamp the cutting tools into the tool holder by using a standard collect. Do it by using the quick-change tooling technique.

Conclusion

Quick change tooling is a trend that is used by a lot of industries. That is in dire need of increasing productivity while maintaining quality. By making little changes to the CNC tools and adopting quick-change tooling, the machine shop can save ample time and money in the long run.