Different Types of Filling Machines and Their Applications to Your Production Line

A filling machine is necessary if your business involves filling pouches or bottles with food, drinks, or other items. It's a type of packing equipment that can fill thousands of containers with specified chemicals to a predetermined level on a regular basis.

While there are many various filling machine technologies on the market, you should invest in equipment that is most suited to your company's demands. The correct filling machine may help your manufacturing line run more smoothly, increase sales, and contribute to your company's success. Also, you can see the AUTOMATIC SINGLE HEAD VIAL CAP SEALING MACHINE

Here are the many types of filling machines and their possible uses to help you decide which one to buy.

5 Types of Filling Machines and Their Applications

1. Liquid Filling Machines

Liquid filling machines, also known as flow filling machines, are commonly used in the beverage industry. It dispenses the exact amount of liquid-based products needed for different containers such as bottles, cartons, cans, or cups.

APPLICATIONS: This sort of filling machine can fill a variety of liquids, such as water, alcoholic beverages, and fizzy drinks. It may also be used to fill food packing such sauces, cooking oil, soup, and salad dressing.

Here are the common types of liquid filling equipment:

• Manual Liquid Filling Machines - This sort of liquid filling machine, as the name implies, does not use electricity and is operated entirely by hand. When compared to pouring liquid by hand, it helps boost accuracy and output speed. For small-scale production or laboratories, a manual liquid filling equipment is ideal.
• Semi-Automatic Liquid Filling Machines - To achieve zero-drip functioning, it generally employs a syringe, piston, and nozzle. Almost any liquid, including cleaning detergents and pharmaceuticals, may be filled using this sort of liquid filling equipment.
• Fully-Automatic Liquid Filling Machines - This sort of liquid filling machine is well-suited to large-scale operations and high-volume manufacturing, making it a favorite choice among major businesses. It's mostly utilized for pouring thick liquids and liquids containing food.
• Inline Liquid Filling Machines – This machine fills containers with low and high viscosity liquid in a single line along the conveyor system. It can be used to dispense foods, dairy products, and cosmetics.
• Rotary Liquid Filling Machines - It transports containers through a series of circular stations, each of which performs a specialized task such as filling, sealing, or capping. The beverage, culinary, automobile, and personal care sectors all employ this sort of liquid filling equipment.
• Piston Filling Machines – This sort of liquid filling machine can pour items into containers with precision. It's mostly used to fill things like cosmetics, liquid soaps, and food sauces that have limited changeovers.

2. Powder Filling Machines

Spiral feeding and light control technologies are used in powder filling machines to achieve excellent filling accuracy and zero-drip operation. This type of filling machine can fill powdered or granulated materials that are both free-flowing and non-free-flowing.

Free-flowing simply refers to powdered items that lose their form when subjected to additional pressure. Granulated sugar and table salt are two examples. Non-free-flowing items, such as powdered milk and brown sugar, on the other hand, may be compressed and maintained their form.

APPLICATIONS: Powder filling machines are commonly used to fill various types of containers with additives, starch, feed, condiments, and insecticides. They're widespread in the food and beverage, cosmetics, and chemical sectors as a result.

3. Vibratory Weigh Filling Machines

Multiple vibrating trays are used in this type of filling machine to gently distribute items into a weigh bucket. Once the product has reached the required weight, the bucket will empty it into a container.

APPLICATIONS: Vibratory weigh filling machines are frequently employed in the regulated distribution of items that are incompatible with typical powder filling machines. They can fill dry granular items that require precision weighing, making them indispensable in the chemical and industrial industries.

4. Capsule Filling Machines

This sort of filling machine relies on pouring things by piece or number rather than filling containers by weight.

APPLICATIONS: As a result, capsule filling machines are often utilized in the pharmaceutical industry since medications are so important to people's health. They can count soft and hard gelatin capsules, tablets, coated tablets, and pills with precision.

This filling machine is utilized in agriculture, health care, and analytical chemistry, in addition to the pharmaceutical and food industries.

5. Positive Displacement Pump Filling Machines

This type of filling machine is equipped with a positive displacement pump head that can readily handle a variety of materials.

APPLICATIONS: Filling high-viscosity liquids like gels, creams, and lotions is where it shines. It is, nevertheless, capable of pouring both water-thin and thick paste goods. Shampoo, hair conditioners, hair gels, cosmetic creams, honey, heavy sauces, paste cleansers, and vehicle wax are just a few of the products that fall within this category.

Filling machines are most typically employed in the food and beverage sectors, but they can also be utilized in other industries. Keep these five different types of filling machines in mind when deciding which equipment to buy.

However, before making any equipment purchases, industry specialists should be consulted.

Elixir Industrial Equipment, Inc., one of the Philippines' leading industrial equipment suppliers, will assist you with the procedure. We can not only give you with expert guidance, but we can also supply you with the packaging solutions that are most appropriate for your business. We have a selection of liquid filling equipment from Matrix, a well-known bottling company. Please contact us right away if you have any questions!