How People Profit Off Pineapple Scraps | World Wide Waste
Once deemed worthless, pineapple leaves experienced a renaissance when a visionary designer resurrected a centuries-old technique to extract fibers from this tropical fruit. Harnessing this innovation, she successfully crafted a compelling leather alternative and introduced a novel type of yarn into the world.
then we've got this which is really a
metallic it's quite flashy fashion
people love it
pineapple is more popular than ever
the crop grows on over 3 800 square
miles worldwide enough to cover New York
City 10 times over
but about half of every fruit ends up as
waste
Carmen ijosa wants to convince Growers
they can turn a profit from their
leftovers it's really the Queen of of
fibers famous Brands like Nike already
use her product called peanutex
and Carmen is not alone entrepreneurs in
other parts of the world are making
money from Pineapple scraps here are
three companies turning the fruit into
textiles
disposable plates
and eco-friendly cleaners
the idea for textiles made from
pineapples is nothing new it actually
dates back to the 1500s
pineapples come from South America but
once they made their way to Europe the
fruit became a status symbol gifted to
royalty like King Charles II and Spanish
King Ferdinand II the Spanish brought
the fruit to the Philippines where
locals turned it into a fabric called
Pina
it was mainly used to make barong
Tagalog a traditional formal shirt that
centuries-old technique inspired Carmen
when she first heard about it 30 years
ago I was working with leather at the
time but I realized the unsustainability
of the leather manufacturing processes
and I discovered natural fibers
pineapple leaves turned out to have the
perfect mix of strength and flexibility
and they can grow up to six feet long
that gave me the idea of what if I make
Amish not unlike what leather is she
spent decades perfecting her process
before she launched her company ananas
Anam in 2016. at the start it was really
like what what are you doing you know
why not keep using leather
her research resulted in two different
products Pina text which mimics the
qualities of animal leather
and Pina yarn a replacement for yarn
I'm a one you can call a Serial
entrepreneur
ananasanam partners with the Dole
Sunshine Company and independent Farmers
to employ over 500 people
workers Harvest pineapple leaves that
would otherwise be burned or left to rot
and run them through a machine that
extracts the fibers
the sun dries and Browns them in just a
few hours
the fibers are then shipped to Barcelona
to become Pina yarn
this machine acts like a guillotine
chopping the longer strands into
manageable pieces
a carting machine straightens the fibers
then grinds them until they resemble
cotton
the Baler compacts the mass into tight
squares
the fibers are then transported to
Portugal where they're spun into the
final product
to make pinatex a needle punching
machine knits those same ground fibers
with threads made from cornstarch
the result is a thick fabric
the sheet passes through a 30 meter long
conveyor belt to be dyed and dried
a resin made from plants and petroleum
is used for color and adds durability
then a heated roller flattens the
textile and dries the resin
the company says it's working to make
peanutex entirely plant-based pinatex is
95 made from renewable resources so
we've got a five percent to work on
one square meter of pinatex uses around
16 pineapple plants worth of leaves
the company says it saves 825 tons of
leaves from being burned each year
ananasanam sells its products to Big
Brands like Nike and Hugo Boss along
with smaller companies that make
notepads backpacks and Handbags ecosa
says she plans to explore other textile
Alternatives in the future
I'm here in Spain and I'm already
looking at what is being used
traditionally you come back to me in two
years time and I will answer this
question
pineapple leaves might be good for
making textiles but what about the rest
of the fruit in Colombia a company
called life back shreds pineapple crowns
to make compostable plates the mixture
is Blended with recycled paper and
turned into sheets that are left out to
dry Under the Sun a machine presses the
sheets into form if these disposable
plates end up in a place with Soil and
Water tiny seeds inside will blossom in
just a few days
generated
on a busy day workers at lifepak can
turn out 10 000 eco-friendly plates
is
in addition to plates the company also
makes sandwich containers and coffee cup
sleeves that contain seeds from edible
plants like cilantro amaranth and
strawberry
life pack caps its own carbon footprint
by working with local suppliers
foreign
the plant's owners charge nothing for
the pineapple crowns they're happy that
someone is willing to turn their waste
into a resource
is important
husband and wife team Claudia Barona and
Andres benavidez founded life Pack 12
years ago in the city of Kali the couple
has won several small Business Awards
and they even appeared on the Colombian
version of Shark Tank
is
Colombia like nearly every country in
the world is trying to reduce plastic
waste in 2017 the country introduced a
tax on single-use Plastics that
increases each year
and in some cities informal Pickers are
now paid as Municipal workers
but getting consumers to buy these
products isn't easy
is
the life pack plates retail at about two
and a half dollars per dozen that's more
than double the price of plastic plates
from a big box store despite their
higher price point lifepec has been able
to capitalize on growing demand for
sustainable packaging which has
increased by 40 since the company
started
its plates are now sold in three large
Supermarket chains domestically
the company also handles dozens of
orders through its website each week
with a handful of customers in the U.S
Platos
is is
life Pack's next challenge is to
modernize its equipment so it can boost
production
Andres and Claudia also plan to
franchise the business and expand into
new countries to help more people cut
back on plastic one Plate at a time even
if you don't eat off of pineapple plates
you can still use the fruit to do the
dishes in Vietnam one company uses
pineapple Peels and cores to make
natural soaps and detergents the founder
lead DUI Huang says they're safer for
the planet and people so safe he drinks
the stuff every day
fermented fruit is part of a new trend
cleaning with enzymes instead of harsh
chemicals does it actually work
throughout history people have used all
sorts of stuff to wash up everything
from animal fat to human urine in the
early 20th century scientists figured
out how to make suds in a lab using
fossil fuels that paved the way for all
kinds of synthetic gels powders and
cleaning chemicals which are all
detergents so much wider she can
actually see the difference instantly
the problem is they were full of stuff
that water treatment plants weren't
built to clean out like phosphorus and
nitrogen
when those elements flood waterways they
can make algae grow faster creating
thick layers of muck that suffocate Life
Below that's exactly what happened in
North America in the 1960s Lake Erie is
almost biologically dead
today detergent pollution has spread
around the world foaming up rivers and
fueling overgrown algae
fuwa biotech is betting that fruit
cleaners are the next chapter for
cleaning products
the name fua comes from the phrase fruit
Warrior the company buys fruit waste
from a factory that makes canned
pineapple
workers here chopped thousands of them
every day
this pile is from just a half day's work
these used to rot in nearby landfills
creating bad smells and methane a
powerful Planet warming gas
now workers load the scraps onto a Truck
and Travel about two miles to the
production site
here the team unloads the fruit skins
and washes themselves
next they mix together the first
ingredients sugar and water
uses about two metric tons of sugar
every month
workers add the pineapple peels to the
sugar water and wait for the mixture to
start to ferment
fermentation is when microbes like
bacteria or Yeast break down complex
molecules like sugar into simpler stuff
like alcohol
it's how barley becomes beer and grapes
become wine
at fua fermentation is how waste becomes
cleaning fluids but the secret isn't
alcohol it's the enzymes and acids the
pineapples will release
enzymes are molecules that speed up
chemical reactions like digestion in the
human body
certain enzymes can fight germs by
entering cells and breaking them apart
from the inside this can either kill
bacteria or just slow them down enough
that they probably won't make you sick
but to make those germs stopping enzymes
from Plants you have to ferment the
right mix of ingredients for just the
right amount of time
workers here stir the mixture every day
after about a month it looks like this
by two months this glob of bacteria and
microorganisms forms that's how you know
it's working
the founders don't keep any of their
process a secret
Huang says he learned this technique
from
ponbong she's a scientist and Buddhist
nun who figured out the formula then
shared it freely for others to use
after the mixture ferments for three
months there's enough acid and enzymes
for it to work as a cleaner now it's
ready to be filtered
foreign
the leftover solids become fertilizer
for nearby Farms and the remaining
liquid is the base for everything fuwa
makes things
fua buys those oils from local farmers
who make them using agricultural waste
like stems and leaves
the final mixture is bottled and shipped
to mini Marts around Vietnam or to
online customers in most countries one
bottle of dish soap sells for just over
two dollars
Huang says that's less than the cost of
similar imported products
[Music]
fuwa uses an on-site lab to test its
products
and it looks at competitor stuff as well
measuring the ph and testing for other
additives
cleaning with fermented fruit is a
fairly new concept but there's evidence
it has a lot of potential
researchers compared a pineapple enzyme
mixture to bleach in water and found it
killed one type of bacteria equally well
and early research suggests fruit
enzymes might even make Wastewater
cleaner we know more about common
chemical cleaners like bleach they kill
lots of germs but come with other risks
Huang started making fruit cleaners when
his wife now the company's CEO developed
eczema
um
[Music]
[Music]
Studies have linked cleaning products to
skin irritation and breathing problems
including asthma
when used and stored properly they're
safe for most people but mixing bleach
with the wrong cleaners can create
deadly gas which happens thousands of
times per year in the United States
so could we one day replace household
bleach and detergents with fermented
pineapples we asked an expert you'll be
surprised yes totally yes but he also
said we need more research there's only
certain number of bacteria that has been
tested so probably got to do a wide
range of studies with a wide range of
microorganisms to ensure that it's
really effective enzyme cleaners pose
another challenge shelf life it would be
one of the major issues with certain
temperature it might be inactivated
fuwa says its products can last about
two years which is about as long as most
chemical cleaning sprays
still fua has more work to do
with so much pineapple processing in the
region the company says it has lots of
waste to work with
but mainly the founders want people to
know there's a gentler alternative
foreign
About the Creator
Halintone
Join me on a captivating journey through extraordinary stories that transcend boundaries. Unveiling hidden treasures with vivid words, let's explore the magic of imagination together. Get ready for an unforgettable literary odyssey!
Comments
There are no comments for this story
Be the first to respond and start the conversation.