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The workings of a rapid drying machine

by kvjInstruments 4 months ago in product review
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A blower on the fluid bed dryer's exhaust side uses no negative pressure idea to provide the induced draught and fresh air. A stream of heated, filtered air is discharged from the bottom of the product container.

For drying powders, crystals, and medium-sized pellet-sized products, a Fluid Bed Dryer is the ideal solution. Phyto-Chemicals, dyes, and chemicals, as well as pharmaceuticals and bulk drugs, all benefit from the Fluid Bed Dryer's many applications.

A rapid Dryer (also known as a fluid bed dryer) is used widely in the pharmaceutical sector to reduce the moisture content of medical powder and granules. In order to compress wet granules into tablets, the viscosity and stickiness of the substance must be adjusted first. Drying is a common final process before compression and packaging.

High-pressure hot air punctures perforated beds of wet solid particles during fluidization. The dropping sediments from the bottom of the tank are raised and suspended by an airstream (fluidized state). Heat is transferred from the moist substance to the hot gases through direct contact. The evaporating liquid is picked up and carried away by the drying gases. In order to save energy, some of the exit gas can be recycled. It is much easier to dry wet grains, crystals, or coarse materials with the Fluid Bed Dryer. Fluidization occurs when high-speed hot air is passed through a bed of material to be dried, which speeds up the drying process.

A blower on the fluid bed dryer's exhaust side uses no negative pressure idea to provide the induced draught and fresh air. A stream of heated, filtered air is discharged from the bottom of the product container. This container comes with the air distribution plate and the Dutch sieve. An air stream moving through the substance's bed causes the container's turbulence. Heating and drying take place more quickly and uniformly as a result of fluidization. The top-mounted filter bags prevent particles from escaping the machine. In most cases, the average person has no idea what they are. Fluid bed dryers, on the other hand, are well-known in the bulk processing business for their versatility and dependability. VJ’s Instrument is the best Fluid Bed Dryer manufacturer you will find.


Dryers are essential to the pharmaceutical industry.

The pharmaceutical industry has reaped the largest benefits from fluidized bed drying, despite its applicability in many different fields. There are fluid-bed dries that may be used to regularly reduce the moisture content of medicinal powders and granules. As a result of the development of fluid bed drying technology, drying times have been drastically shortened, and the end product has been consistently consistent. A wide variety of materials can be dried using fluid bed dryers, but pharmaceuticals are among the most common. Temperatures are controlled to ensure that moisture is evaporated off the granule's surface in an appropriate amount of time. There may be a surface crust, which prevents deeper moisture from being transmitted to the surface and slows the drying process rather than speeding it up.


The Rapid Dryer's Basic Principles

In a fluid bed dryer, high-pressure hot air (gas) or ambient air can rise through a perforated bottom of a vessel containing a bed of particle particles or wet granules. Hot air has a higher velocity than the granules/particles' settling rate, hence they remain suspended in a stream of hot air. This situation is described as being in a fluid condition. The warm air that surrounds each granule/particle dries it completely.



FBD fluid bed dryers are offered in both vertical and horizontal stainless steel or plastic models. Continuous drying is done on a flat unit, as opposed to the vertical ones used for batch drying. A removable jar at the dryer's bottom is used to store and retrieve the dried material. The vessel may be filled with hot, high-pressure air thanks to the mesh's perforations. Bag filters are placed on top of the tank to catch the dry debris.



The material to be dried is placed in a detachable container at the bottom of the dryer. Through the prefilter, the hot air is brought up and heated by heaters in the chamber. Additionally, a fan may be used in conjunction with the air conditioner. Fluidization is the turbulent movement of particles caused by an increase in air velocity.

While this is happening, tiny granules and particles are flying around in the air. A situation of pressure is reached when the frictional drag on the granules/particles is equal to the force of gravity. Fluidization occurs because of the rapid velocity of the air, allowing the particles to rise to the top of the stream.


The following are some of the advantages of using a rapid dryer:

More than 2-8 times as effective as a tray dryer

Depending on the type, the drying capacity can range from 5 to 250 kilogram per hour.

Flowing granules/particles are formed.

It is also capable of efficiently combining the material for mixing.

It can be used for batch drying as well as continuous drying, depending on the application.

It's easy to load and unload items because the container is removable.

In order to keep up with the rising drying temperatures, tray and truck dryers are no longer adequate.

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