The Ultimate Guide On Ball Valve Gearbox For Chemical Industries

An essential component in chemical industries, ball valve gearboxes regulate the flow of fluids, gases, and other substances within the manufacturing process. A ball valve gearbox manufactured by Viral Industries comprises a ball-shaped component attached to a shaft. An external gearbox connects it to the engine. When you rotate the ball, the valve can be closed or opened according to the direction in which the gearbox rotates.

There are generally two types of ball valve gearboxes:

• Manual: This type of gearbox is generally operated with a lever and is suitable for low-pressure applications.
• Automated: This type of gearbox is powered with electric or pneumatic actuators and is suitable for high-pressure applications like those in chemical industries.

Need of Valve Gearboxes in Chemical Industries:

A valve is crucial for fluid/gas control in any operation that calls for fluid/gas storage. It is impossible to regulate or halt the chemical flow out of the vessel if it is directly connected to the pipeline without any form of valve.

A valve box is needed in front of the pipeline to enable adjustment of the chemical flow to meet the requirements. A 3-way valve can also divert or mix the fluid in another channel. The valve must be installed at the pipeline's terminus as well. If not, a pipeline with an open end would let all the fluid out without consent.

Features of Ball Valve Gearbox

Viral Industries manufacture ball valve gearboxes the various features to make them compatible for use in chemical industries. Some of those features are as follows:

• Corrosion Resistant: Ball valve gearboxes are constructed from corrosion-resistant substances like stainless steel, PVC, and CPVC. This enables the gearbox to survive in an abrasive environment and deliver durable performance.
• Anti-Static Design: Another essential feature for chemical industry valve gearboxes is that they should be anti-static. The gearboxes are designed to dissipate static electricity, thus reducing the risk of fire or explosion. They are also compact and easy to install.
• High Pressure and Temperature Resistance: Chemical Industries often experience extreme temperatures and pressure. To effectively control the flow of chemicals, the valve gearbox must withstand the temperature and pressure, thus making it a vital feature.
• Easy Maintenance: For an industry to function smoothly, all the parts should be easy to maintain, even in difficult environments. This may involve features such as ergonomic handles or remote operation capabilities.
• Accurate positioning: In some chemical processes, precise control of the flow of fluids is critical. The gearbox must be able to accurately position the ball valve to achieve the desired flow rate.

Advantages of Using Ball Valve Gearboxes in Chemical Industries

One of the essential advantages of a ball valve gearbox is the speed at which it operates. Viral Industries attach a gearbox with the valve to provide the necessary torque that facilitates easy handling of the valve with minimum effort making it easy to control the flow of fluids and gases in the pipeline. The valves come in multiple configurations and are leakproof. The ball valve gearbox is an essential component in the efficient operation of pipelines in chemical industries. Also, the ball valve gearbox is easy to maintain, durable, tight shut-off, easy to operate, versatile, and cost-effective for chemical industries compared to other valves.

Wrapping Up

Whether a chemical process plant or a water treatment plant, Viral Industries manufactures quality ball valve gearbox to effectively control the flow of gases or fluids in the pipeline. Depending on the industry specifications, they offer a range of configurations to suit the specific requirements of different industries. Their ball valve gearboxes are available in different sizes, materials, and operating pressures, making them versatile and suitable for various applications.