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"OBT Carpets: Weaving a Tapestry of Tradition, Precision, and Challenges in India"

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By khadija sharifPublished 5 months ago 4 min read
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**Introduction:**

In the heart of India, amidst the historical tapestry of Mirzapur Badohi, OBT, India's largest producer of handmade carpets, weaves stories that transcend time. With a legacy spanning 103 years, OBT has mastered the art of crafting carpets, a process so intricate that it can take almost a year to create just one masterpiece. These carpets, sought after by renowned brands like William Sonoma and West Elm, find their way to homes across the United States. However, the journey from yarn to carpet is not just about craftsmanship; it's a story of precision, tradition, and the challenges faced by a community deeply entrenched in the art of weaving.

**Historical Roots:**

The tradition of carpet weaving in South Asia dates back to the 16th century when Mughal Emperor Akbar beckoned Persian weavers to create exquisite carpets for his palaces. Many of these skilled artisans settled in what is now the Mirzapur Badohi region of modern-day India, giving birth to a rich legacy that continues to flourish today. With over 3 million people employed in the carpet industry in this region, the art of weaving has become an integral part of the local identity.

**OBT's Grandeur:**

OBT's commitment to perfection is exemplified by its production scale – approximately 350,000 carpets annually. Notably, OBT recently contributed to the grandeur of India's new Parliament building in New Delhi by creating 35,000 square feet of hand-knotted carpets. This colossal undertaking involved 900 weavers and over 1 million hours of meticulous craftsmanship.

**The Journey Begins:**

The intricate process of crafting an OBT carpet commences with the dyeing of yarn. OBT takes pride in handling every aspect in-house, from dyeing to quality control. The yarn, loaded onto machines capable of holding up to 880 pounds, undergoes a chemical wash before the dyeing process. The colors, derived from a mix of chemicals and natural ingredients like fruits and bark, undergo rigorous testing to ensure longevity and prevent color transfer.

**Weaving Mastery:**

Weavers at OBT work with precision and dedication, following a detailed map or naksha that outlines each knot and yarn color. The company boasts its weaving center with 224 artisans, each contributing to the carpet's foundation or warp. Some weavers use traditional methods, employing a drum to build the foundation, while others opt for the time-consuming process of building it by hand.

Ramlal, a veteran weaver with over 50 years of experience, exemplifies the dedication woven into each carpet. The meticulous process involves laying down the design thread by thread, with some carpets featuring over 2 million knots. Foreign company officials inspect the work regularly, ensuring that each of OBT's 5,000 looms maintains the highest standards of quality.

**The Wash:**

Once the weaving is complete, the carpets undergo a series of processes to refine their appearance. Loose fibers are burnt off using a blowtorch, followed by a thorough scrub to remove impurities. The washing phase is crucial, as the carpets shrink during this process and must be stretched back to their original dimensions once dry. Workers then meticulously clip and shear the carpet's surface to a specific height, a task predominantly done by hand.

**Challenges in Upholding Tradition:**

While OBT has mastered the art of carpet weaving, challenges loom over the industry. One major obstacle is the dwindling number of skilled weavers. Uttar Pradesh, where OBT is located, is one of India's poorest states, leading many young people to seek employment elsewhere. With most weavers also engaged in farming, OBT struggles to attract and retain new talent.

Recognizing the need for diversity, OBT has been actively recruiting more women into its workforce. Traditionally a male-dominated industry, the inclusion of women brings a fresh perspective and helps address the labor shortage. Veteran weavers like Ramlal have played a crucial role in training almost 2,000 women since 2015, contributing to the empowerment of women in a sector where they have been historically underrepresented.

**Conclusion:**

OBT's journey from a small weaving unit to India's largest producer of handmade carpets is not just a testament to its craftsmanship but also a reflection of the challenges faced by traditional industries in the modern era. The intricate process, dedication of its artisans, and commitment to quality make OBT Carpets a symbol of timeless elegance. As the company strives to preserve tradition while embracing change, the carpets it creates continue to tell a story that transcends generations, weaving together the past, present, and future of India's rich weaving heritage.

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