Business Advantages of Using Metal 3D Printing with DMLS

Direct Metal Laser Sintering DMLS Is an additive manufacturing technique that uses a laser as the power source to sinter powdered material, aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure.

The DMLS uses a high-intensity laser source and imparts the energy over the metal powder as per the required geometry pattern, melts below its melting point, and solidifies the metal powder to the deposited layer without affecting the material properties. Metal 3D Printing with DMLS process used for the actual material needed to make the part at one build time thereby eliminates the secondary machining. DMLS eliminates tool change & production line cost resulting in small batch & single part build cost efficiency.

The 3D printing technology is taking the world by storm. Increasing numbers of industries are realizing the incredible advantages that a metal 3D printing service can provide in the form of rapid prototyping and fulfil on demand production. Metal 3D printing is a form of metal additive manufacturing (AM) process. The latest advancement in this technology is metal 3D printing with DMLS (Direct Metal Laser Sintering).

DMLS has become the most commonly used metal AM technique today. Let’s take a quick look at the way metal 3D printing with DMLS is advantageous for your business, especially if you frequently require prototyping of products.

Applications of Metal 3D Printing with DMLS

Experts highly recommend choosing a leading and reliable metal 3D printing service providers to ensure optimal quality and maximum functionality of prototypes and components. Creating a 3D printed model using metal as material takes more than just the machine. A team of expert designers and 3D printers has to work tirelessly and run tests constantly in order to justify the quality of material and its processing.

The metal 3D printing service is in great demand currently as the technology has grown with leaps and bounds. This form of additive manufacturing is being increasingly sought for production of complicated metal components in various industries. You can choose from a large variety of material, right from copper, aluminium, stainless steel and nickel super alloy. The main reasons for the growing popularity for metal 3D printed service are that DMLS 3D printed components tend to be stronger and denser than conventionally cast components. This faster turnaround time means that you always stay several steps ahead of competitors.

Some of the major applications of metal 3D printing service today are found in the following industries and sectors:

1 – Automotive industry

The automotive industry has benefits greatly from metal 3D printing technology. The prototype designing process has become revolutionized and extremely dynamic. Metal 3D printing helps build scale models which highlight its form. This is essential for aerodynamic testing. DMLS technique produces high-definition, smooth and accurately scaled models of automotive designs.

Precision in modelling helps designers communicate and display the original intention of the concept.

Metal 3D printing is also heavily used in prototyping. Car companies have started using 3D printed prototype testing for functional car components, such as wing mirrors, colourful dashboard, etc.

2 – Aerospace industry

The aerospace industry is yet another one which has benefited immensely by adopting metal 3D printing in their design, prototyping and even manufacturing processes.

The Aerospace and Defense (A&D) industry as it is commonly known adopted Metal 3D Printing with DMLS in its earliest stages. Today, the industry utilizes metal 3D printing to a heavy extent and has become one of the largest consumers of metal 3D printing technology.

Using metal 3D printing with DMLS technique, the designers in the aerospace industry create the concept model which highlights the part of an aircraft. These models are essential for aerodynamic testing, which is very crucial in the industry. Using DMLS 3D printing, the aerospace engineers and designers are able to create incredibly detailed and highly precise scale models of aircrafts and their components.

Conclusion

The aerospace and automotive industries are two of the largest consumers of 3D metal printing service. Numerous other industries, including medical prosthetics and even the industry, are implementing metal 3D printing increasingly.